Fishing Trolley – Free, Easy Step By Step DIY Guide To Make Your Own At Home
Finished Fishing Trolley – Version #1 – In Use At Mordialloc Pier

Building a fishing trolley is a solution to a problem I began to experience some years back in 2018.  The trolley I built I have documented in this article. 

Basically, my asthma had gotten much worse. I built a fishing trolley – also known as a fishing cart – to help carry fishing gear when walking.

In December 2020 I wound up in hospital with a 3″ by 3″ leg shin injury. Due to complications I needed four surgeries, lost all flesh to the bone and required a skin graft. I am still using a walking stick. So the fishing cart has become 100% essential in nearly all land-based locations for me.

This is the third version of the trolley and I’ve updated the article to reflect this.

During this time there are several things I’ve changed that improved the fishing trolley significantly.

As I took mine to different fishing locations – and situations – I found some features were missing, not needed or had to be improved.

Who May Find A Fishing Trolley Useful?

  • For people who are disabled, elderly or have breathing conditions.
  • The ability to carry bulky equipment like rods, tackle box, cooler (aka “Eski”) easily.
  • Carrying gear over a long distance.
  • Something to sit on while soaking bait.
  • Somewhere to store bait, drinks and lunch for long sessions on a pier or riverbank.
  • Anybody who tends to carry more heavy complex gear than they can manage comfortably.

This step by step guide is how I built my own fishing trolley. You can build one like it, or use it to inspire your own unique fishing trolley.

While this article’s about building a fishing trolley there’s something to be said for not carrying too much gear. That’s for sure.

I have borrowed ideas from fishing carts and seen people use them on piers and beaches. Watched videos people have uploaded. Looked at commercial solutions.

My latest fishing trolley design now allows me to remove the new pneumatic wheels I’ve added – and change them over to large, wide sand wheels for beach and surf fishing.

The total time is for the drilling and mounting the hardware. While I have built this over a period of time each thing step was probably less than ten minutes.

Remember to measure twice and drill once.


Table of Contents

  1. Who May Find A Fishing Trolley Useful?
  2. Steps To Build Your Fishing Trolley AKA Fishing Cart
  3. Fishing Trolley Update 2021

Steps To Build Your Fishing Trolley AKA Fishing Cart

Steps To Build Your Fishing Trolley AKA Fishing Cart

Estimated Time 1 hour

  1. Folding Aluminium Hand Trolley

    For my own, I chose the TopLift 70kg model from Bunnings.

    I wanted the fishing trolley to have a good base plate, durable wheels and medium-lift for the price. These units fold completely flat into my Ford Falcon’s boot. But it’s flat enough and folds small enough to fit into my wife’s Hyundai hatch.

    So it’s a good choice to base a fishing cart upon, even if you have a much smaller car.

    Since upgrading from the Falcon to a Ford Territory this is of much less concern to me now. However – space is always a premium at some point, especially if staying overnight!

    The wheels are reasonably quiet and robust. A lot quieter and stronger than the wheels that come pre-mounted on some coolers. So they’re harder to damage and don’t cause heaps of noise when pulling it.

    Other folks fishing on the pier will thank you for that!

    Note that I still found these wheels to be noisier than I’d like. So in the latest build, as detailed further below, I replaced them with removable pneumatic wheels that can also be replaced by sand wheels should I choose to do so.

    Pneumatic wheels (inflatable) are quieter, depending on how much air you use. You can select a trolley with those if you wish.  I didn’t at the time and as already stated added them myself, along with a second axle. Leaving the existing ones in place (handy when climbing steps as they actually function the same way as stair climbers – a happy accident.)

    Even with a full load in the cooler I still find it pretty easy to lift the fishing trolley over obstacles when I need to. So it’s extremely lightweight.

    I don’t use this on the ocean beaches and dunes in this configuration. I have picked up some beach wheels that I use by removing the pneumatic wheels and popping them on as needed.

    These are all optional. If you’re happy with the slightly noisier solid wheels that come with the trolley then there’s no need to change – and you’ll have less to do in the build process!!

    Keep in mind that like all smaller wheeled trolleys, it’s going to get caught in the sand. But on piers, river banks and smaller beaches, it works a treat.

    I have removed the wheels on the cooler as I found that they wear out eventually and disintegrate with regular use.

    As you can see a DIY fishing trolley is very much a process of using it to work out the kinks!

  2. Cooler With Handle, Wheels & Lid

    Hang on? Wheels? Haven’t we already got a trolley?

    Yup. But having the wheels on the cooler as well means I can still pull it in places where the stainless steel trolley won’t work. Like beach fishing.

    The wheels on this model will last many years. However, eventually, they did begin to perish (after three years in the salt.) So I removed mine and kept the cooler. Adding pneumatic wheels instead.

    However – these worked pretty darn well and it took a lot of use before they became a problem. So they are still a valid option!

    The wheels on the model I chose from Kmart are fairly robust and don’t interfere with being mounted on the trolley.
    This increases the variety of environments we can put our fishing trolley to use.

    It needs to be pointed out though – that the wheels on most coolers are not strong enough for long-term use. This is why the aluminium hand trolley was selected.

    I tested the “cooler with wheels” without the aluminium hand trolley and it quickly became clear that the wheels on the cooler are a backup only. Great for some beach use. Otherwise, they are noisier, have less strength and won’t last on their own.

    Bonus – if you’re around 100kg or less – the cooler makes a useful seat while fishing. It seems to tolerate my previous 107kg (I lost over 20kg happy to say) quite well. So the 100kg is arbitrary.

    However – you have a fishing trolley, right? Yup. So carrying a comfy deckchair with arms is a no brainer!

    That why I always carry spare bungee cords in the cooler on my fishing trolley. It makes it easy to attach things as needed for transporting.

  3. Rod Rack – Easy Carry & Easy Fishing

    Some folks use PVC piping – which is awesome for the task.

    However, for this project, I opted for Rod Holder System With Knife & Pliers Storage factory-made because I wanted a “finished look” and the factory-made rod holder came with great “extras.” For example – knife and pliers storage.

    The one I chose is all plastic and made for boating by Jarvis Walker. It holds three rods, two knives and two pliers (or substitute other tools as needed.)

    It’s quite sturdy as it’s back braced. It’s fast to assemble as it’s pre-drilled. It does come with mounting nuts and bolts. However, I found them a tad short for passing through the front panel of the cooler. So I substituted those.

    This is one of those features on a fishing cart that really makes a usability difference. Very few jetties and piers in Victoria, Australia have nice little supports for fishing rods.

    Having your own rod holders on a fishing cart means your rods are secure.

    They look cool, too!

  4. Fishing Trolley Rod Holder In Use

    In use, the rods are placed in their folded downstate (halves etc) with reels attached. If they are fully assembled when pulling you’re likely to get a continuous thwack in the head from the rods.

    Reels fit into the slots on each “pipe.” This gives them some free movement of the bail, when needed, while seated in place. It keeps most rods from touching the ground. The slits for the reels are nicely rolled smoothly to avoid friction.

    When fishing they sit inside, just as intended, as they would onboard a boat. No more leaning against pier rails or on the ground!

  5. Drilling Your Mounting Holes In The Cooler

    With a small drill bit in your drill. Gently drill a hole in the top crossbar – the starter hole is already done in the factory – into the cooler. Repeat with the bottom hole, making sure the bars are level to the cooler.

    Remove the rod rack from its position. Take a wider drill bit and widen the holes to the circumference of your bolts. Clear away any excess plastic and pieces from the holes as you go.

    To test your holes and position: Place the rod rack back in position and insert your bolts, with the nuts on the inside of the cooler. Finger tighten, not tight. Top and bottom bar.  Don’t worry about bolt overhang as we’ll trim down to size with the hacksaw later.

  6. Check Bolts On Rod Holder

    Place the center rod tube in place.

    Reinsert bolts through the tubes factory drilled holes.

    Check they match up on the pipes and the back bars

    Finger tighten the nuts.

    Remove the bolts.

    In the next step, we will finish off drilling the holes for the bolts of our fishing trolley rod holder.

  7. Completing Drilling & Assembly Of Rod Rack Onto Our Fishing Trolley

    Now – you can drill the starter holes for the left and right outer pipes and their top and bottom crossbar positions. To do this – remove one of the side pipes. Left or right.

    Making sure the rack is level. Repeat the drilling process above for the top and bottom crossbars.

    Once drilled, replace the removed pipe into its slots on the crossbars. Insert bolts and finger tighten. Repeat the whole process with the pipe on the other side, depending on whether you removed the left or right pipe.

    Tighten the nuts gently. You could optionally place rubber washers under each at this point to protect the cooler plastic. Also – a touch of lock tight spray is probably better than winding the nuts on too tight.

  8. Our Stainless Steel Trolley Attachment Points On Our Cooler

    In a recent update of this fishing trolley project, I’ve replaced the eye hooks (described in 6b below) with a steel square tube, bolts, nuts and wing-nuts.

    The advantage is the strength and speed of assembly. It also looks neater and nicer with the square tube.

    I found the flat-straps would move on some surfaces, making the trolley a bit harder to pull at times. This fixes that. One steel tube and it stabilises 10 times compared to the straps.

    These can be bought from most hardware stores. I picked mine up from Bunnings. You can buy these in lengths at some places, such as where I bought mine, precut to around a meter (3 foot). Which required only minimal trimming with a hacksaw once fitted.

    Heavier steel will require something like an angle grinder to cut.

    I chose 3/16″ Bolts, nuts and matching wing-nuts.

    Because the lower eye-hooks were kept at the bottom of the trolley (as described below) they became useful for using as peg holders.

    A trolley like this can get a little top-heavy with rods in. So jamming tent pegs (or other spikes) into the pier between the planks, or into the ground on land, helps keep it from tipping.

    The instructions below for the flat-strap version of this trolley contains the correct details as far as drilling etc goes. Just substitute the upper two eye hooks and flat-straps for the steel square tube, nuts, bolts and wing-nuts.

    Bonus – the eye-hook bolts we use also make a great anchor point for passing a couple of hefty tent pegs through if you’ve got your fishing trolley cooler on the beach.

    Old Version – Using Flat Straps Instead Of Aluminum Bar (No Longer My Preferred Method)


    Most importantly, if using this method, choose flat-straps with carabiners. Rather than traditional octopus straps with hooks. Because they are sturdier and less prone to fly off by accident.

    However – like its octopus strap cousin – if you let go of a fully stretched strap it springs back hard. Watch your eyes and watch your knuckles when connecting and disconnecting!

    So here’s how we attach it firmly and securely so our cooler – and its contents – don’t fall off. Whether we’re pulling it up a pier or path – or while we’re fishing.

    First off, drill a hole, in the top of the cooler on the left edge, with a drill bit that matches the diameter of the shaft of your eye-bolt.

    Repeat this on the right top edge, making sure the holes are level.

    It’s smart to drill a centimeter or two below the lid, taking into consideration any handles, hinges, etc if there are any, already on the cooler.

    Repeat the above at the bottom of the cooler. Taking the same spacing considerations into account.

    Insert your eye-bolts.

    Cut down the bolts of the eye-bolts as necessary within the cooler. Make them level with the nuts. Once again, this will help you reduce catching your hand or arm on the steel.

  9. Our DIY Fishing Trolley With Cooler & Rod Holder Is Complete!

    Now, all you need to do is place the cooler onto the base plate of your foldout stainless steel trolley. Hook up your flat straps – winding them around the extended handle a few times to get the desired tension and clipping the buckles each end onto your eye hooks.

    Test it out. Put in some rods into the holders.

    Fill it with some tackle. Move it about. Test the rod holders with your rods fully extended.

    Then start planning your next, comfortable fishing trip with your new fishing trolley / fishing cart (depending on what part of the world you’re from).

    BTW – if you’re under 100kg – depending on the cooler you choose, it can make a comfy place to park your backside, between casts.

    As I weigh in at a fraction over this I strap a fold-up camping chair to the handle. It sits just on the lid while pulling the trolley. It is pretty comfortable and the fishing trolley isn’t any or harder to pull with a chair strapped to it.

Estimated Cost: 70 AUD

Supply:

  • Folding Aluminium Hand Trolley x 1 (Recommended – Bunnings for the great Toplift brand)
  • Cooler. 38 Liters x 1 You can use one with its own handle and wheels, but it’s optional.
  • Rod Holder System With Knife & Pliers Storage
  • Nuts and Cup-head bolts. Pack of 12 Best to get stainless steel or Galvanized Eye hook bolts x 4. (Make sure the eyes are able to accept the flat-strap hooks below.)
  • Flat-straps (octopus straps) with carabiner style buckles. You’ll need at least 3 of these: Click Here.
  • OR – In an update, described below, I’ve replaced the flat-straps with a steel square tube, nuts, bolts and wing-nuts.
  • I’ve added pneumatic wheels for quietness on piers & gravel paths. This is cool but optional
  • Some tubular aluminium for an axle and front supports if using the pneumatic wheels.
  • Some sundry nuts, bolts and split pins as needed for your build.

Tools:

  • Small drill/driver. One of the little two-speed rechargeable battery drills is perfect.
  • Pack of drill bits. You’ll be using small bits to get started, larger to expand holes as needed. So a variety of sizes is great.
  • A hacksaw. This is to trim down our custom bolt sizes and aluminium supports and/or axle. You’ll appreciate not stabbing your hand reaching in when you’re using your trolley while fishing.
  • NB: A Dremel and/or a Multi-Tool are easier, more versatile to use, but optional.
  • Spanners to hold nuts while you tighten them.
  • Some clamps or a vice to hold things while drilling and cutting. Optional – but very handy.
  • Your imagination and permission your own permission to use it. This is your’s. It’s custom. Make it do what you want.

Fishing Trolley Update 2021

As I mentioned earlier I managed to do myself a mischief. Damaging my leg. That meant walking with rods, tackle box and a chair has become well nigh impossible.

So I’ve updated and modified the fishing trolley in May 2021.

First up I’ve added pneumatic wheels.

You can buy these for under 30 dollars a pair at most hardware stores.

I made an axle from a piece of tubular aluminum I had lying around. Just cut it to size. Then clamped that on the trolley base plate with U-Bolts.

The pneumatic wheels clamp on with a ring pin arrangement. A split pin will work perfectly too.

Of course this then meant that the fishing trolley was no longer balanced when at rest!

So I also made an arched foot using a another piece of tubular aluminium. The piece I used was off an old mirror I found on the side of the road. But you could bend your own pretty easily using a vice.

The end result was a huge improvement. Easier to pull. A lot quieter. Works nicer over stones.

I removed the wheels from the cooler as they were superfluous now.

Finally, since the cooler has been used so much and was starting to look a little worse for wear I painted it. Just used a flat black enamel spray. After sanding it lightly to help the paint adhere.

The enamel spray paint has a primer included. So no additional prep was needed.

This final touch really made the whole fishing trolley look finished in my opinion.

Yeah. The paint will chip and scratch over time. But then the spray enamel costs less than $10 a can. So a touch up spray isn’t a problem.

I also took one of those cheap head LED torches you see at big box tackle stores for under $10 and attached that under the lid of the cooler. Those cheap torches aren’t powerful enough for their intended use. However on the fishing trolley this allows me to light up the interior of the cooler.

My final addition to the fishing trolley, at the time of writing, is to add an aluminum telescopic post so I can add an LED floodlight. Making it possible to see more easily the area around the trolley. Such as when I’m tying leaders, de-hooking fish etc.

The telescopic pole also having a mount for my GoPro.

Another add on to come is some wiring and a plug. I have a 12v AGM battery inside the cooler that’s mounted on the fishing trolley. I use this to charge my phone and GoPro.

I’m adding a plug to allow some additional electronic fishing kit that I’ll write a bit more about here when its finished.

Oh – and if you’ve read this far and you are building your own fishing trolley (or fishing cart) please do let me know how your build goes.

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2 Comments

  1. Mate, might as well add a motor and a seat and drive it to the pier! Great instructions, I would love to see the finished product with the larger wheels attached. I am putting a design together myself and your instructions were great. Thanks, (also) Dave.

    1. G’day Dave!
      Some guys in the USA have added ‘lecky motors. But I think I’ll stick to managing manually. Good cardio. Please let let me know how your trolley comes along!!

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